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Bunker

Had 2 interesting jobs this week on Heatslaves.

Firstly, fuse kept blowing (3.15A fast blows - always keep some in the van). Worked it down to the coil. This is the second Heatslave this month with the same diagnosis, anyone else had that?

Second job of interest was another HS with a leaking flow switch and burner lock out. I fixed the switch but couldntu get the burner to stay on. I tried the old trick of a quick off/ on just before lock out which fired her up but only until next cycle. This sometimes allows any damp in the electrics to dry out.
Then I found even more wet in the control box and base.
Turns out the flow switch was letting water through itself into the cable sleeve, up the sleeve to the 2 pin plug, dripping off the plug onto the base of the electrical housing right next to the burner umbilical. Water then draining down into the control box base!! I blew it through and loads came out.

So I added a rubber washer and some ptfe to the flow switch and cut the cable sleeving to let any water drain out until I get a new switch. I then dried the electrics out with a hair drier.

Annoyingly, I had a text this morning to say its blown the fuse again so something must be damaged. Lord knows how Im going to get to the bottom of that as the fuse is blowing so late on. I tested all the functions before I left so its nothing obvious.
 
Is this on the same boiler or two different ones?If so which one is still faulting?
 
Not had a fastblow with the coil. Normally pump or 3 port. At least its plug and play.

With the flow switch ive seen that a couple of times. I strip back the sleeve now so it stays outside the panel.
 
Is this on the same boiler or two different ones?If so which one is still faulting?

Separate boilers, leaky one still tripping. The drip from the flow switch plug did also get to the pump but could that blow intermittently?

Only other way is to keep going back and unplugging bits again but leave boiler 'on'
 
Check the stat in the control panel I have had the same problem when the water tracks up the cable sleeve from the flow switch it goes onto the stat and shorts it out
 
Found the latest problem, water was tracking up one of the the actual wires aswell as the sleeving on the flow switch but also the diverter valve was leaking into the pump. This thing will end up like Triggers broom....
 
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