Discuss Freezing 3yr old son's bedroom HELP! in the Plumbing Jobs | The Job-board area at PlumbersForums.net

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Hi

Moved into a property last year, combi system installed 3-5 years ago. Ready to start ripping radiators out as heating system is doing my head in with hours spent trying to resolve an issue with poor rate of heating on 2 radiators and a 3yr old encased in ice most mornings as a result! Apologies for the length of this post.

Got a 16 radiator combi system in bungalo (2 levels, 10 rads downstairs and 6 upstairs). Vokera Compact Combi 35HE model (35kw). Every rad has TRV and Lockshield (Danfoss RAS-C2). System heats fine, delivering flow temp of 75 and return 55 at the boiler when system up to full temp within 30-60min. House is 2 pipe flow and return system with rads brancing off it, but there appears to be two (or more) loops - once downstairs and possibly 2 upstairs (feeding bedrooms to front and rear of property respectively). Got a HIVE thermostat controlling the overall system located in an area in the middle of the home with adjacent ratiator TRVs set to 5).Finally, rads are all rated around 1.25KW at 80 degrees and are the designer range (look like old school rads with open tubes if that makes sense)

Problem arises on 2 radiators (front lounge and bedroom above it, which is 3 yr old's room). Both are at the farthest point from the boiler at the end of the lines (which I think is the issue here) and both refuse to heat beyond 55-degrees (measured at top middle of radiator using an infrared thermometer) after heating on for a couple of hours. If I leave heating on for a long time, like 4 hrs, the bedroom radiator will slowly warm up to ~60degrees.

Problem is in mornings when heating comes on at 6:30 am, kids get up at 7:30 and 3yr olds room is still like an icebox with radiator barely warm (same applies to front room downstairs) - perhaps reaching only 45degrees after an hour. This is despite the inlet pipe to both radiators being hot to touch (around 65-degrees after 30-min I would estimate). All the other radiators in the house come up to 60-65degrees temp quickly, but these two are just hopeless and result in 2 really cold rooms in the mornings. I know I could start the heating at 4am to ensure 3yr old room is toasty come 7:30 but that's just daft.

What I have done so far:

#1 added fernox to be on safe side, but water is clear and no sign of gunk when I bled all radiators (very little air in system - also checked all lockshileds and TRVs worked fine by removing trv and moving pin up and down in the case of the latter);

#2 removed all TRVs and opened lockshields 100%, turned room thermostat to 30-degree and blasted heating for 2hours - max temp in problem rooms 50-degrees;

#3 started balancing the system by closing down the lockshields progressively until 1st rad in the system was 25% open, leaving both problem radiators FULLY OPEN at locakshields re-ran test: max tem 55-degrees in problem rooms after 2 hours;

#4 closed down lockshields on radiators downstairs even further (apart from lounge) which has has little effect on lounge or 3yr old bedroom;

#5 Closed all radiators apart from lounge and 3yr olds room and ran heating - again despite hot inlet pipes to rads, they only heated to 55-degrees after two hours;

Observations.

#6 CHecked pump is working - 3 stage pump and set to each speed noting change in speed (audible) therefore assuming working OK,

#7 3yr old's brothers room which is the 2nd last in the line, is roassting with radiator hitting 65 degree temp in 30-60-min and after 2 hours there is still a clear 10-degree difference between them. Turnng off this radiator, which is like 8 ft away throught the partition wall from his brother does not improve the heating rate of the 3yr olds radiator one jot;

#8 problem radiators have good temp profile - hot at top and probably 5-10 degree difference at bottom, so I dont think they are sludged up and bled water is cystal clear.

Current thinking on possibilities:

#8 Pump is actually failing and not got enough power to push heat to 2 radiators at the end of the line;
#9 Got a blockage/restriction in the two problem rads (could be sludge, dodgy TRV pin, lockshield or airlock);

Regarding 9, what are the chances of both radiators having the same blockage issue. Too much of a co-incidence that they are each at the end of their respective lines in my view so I question whether a blockage is the issue - that said, the inlet pipes are roasting with the outlet pipes warm (Im seeing 20degree temp drop over the inlet and outlet pipes on these rads);

Airlock - could I have an airlock in both rads? Surely this would prevent ANY heating of the rads Vs what I am seeing,i.e., just not heating enough.

Any thoughts, suggestions for further tests I could do or solutions would be gratefully received. spent hours on this and still have a cold 3yr old bedroom in the morning and a inhabitable lounge! Current snowy conditions makes solving this a priority.
 
turn all the other rads off except the two that are cold, turn heating on do these two rads get warm?
 
turn all the other rads off except the two that are cold, turn heating on do these two rads get warm?

Yep the OP did that ref #5 Shaun.

Just because the pin in the TRV moves up and down doesn't mean its fully open, it may well just be partially open.

How did you add the inhibitor?
 
fernox f1 express - inhibitor added at boiler fill pipe as per fernox's online video instruction.

p.s. thanks for replying guys
 
tbh, what time you have tried and spent on. would it not be better getting someone in with the apppropriat knowledge.

it would take me less time to sort it than type up a reply a full explanation.

couple of pointers though, you cant ballance rads if ones hotter than other, your sons 65deg is fed from the 3 year olds and starving the heat. try turning it off and your bedroom too!
 
Noted re the pin moving doesn't prove its fully open, but what are the chances both rads on different loops would have the same issue? The key here I am sure is they are both at the end of theirs lines and farthest from the boiler. I will however have a look and compare how far out the top of the valve the pin sits on "good" rads Vs these ones.
 
Have you taken head off and checked the flow direction on the Danfoss trvs and locksheilds open?
 
I concur that I need an expert now, father in law is ex heating engineer and he spent today looking at this and has come to the conclusion we need to remove the rads and flush them outside - not ideal in current snow and -3degrees! Anyways, I did try turning all other rads off to prevent heat being stolen from 3yr olds room, but radiatior perfoamce was unaffected, still maxed out at 55degree cf others at 65 (when on).

Given your knowledge, do you think an airlock could be the isuue or would that result in a cold rad with no heat whatsoever.

If you know a good heating engineering in glasgow I would welcome a referral!
 
yes, done it on all 16 and confirmed flow direction or changed them to the right setting. Previous installer (before i bought) obviously didnt know how to set these up or balance the rads as all fully open bar one in the middle of a run!!!!
 
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