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Discuss Slow boiler leak in the Plumbing Jobs | The Job-board area at PlumbersForums.net

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matthussey

In July we had our open vented back boiler break down so replaced it with a sealed condensing boiler. 2 radiators were replaced too but the remainder and pipes are the original ones.

Before the replacement we had air often collecting in our highest radiator, the bathroom towel rail. We were told this was most likely due to the pump sucking air in and collecting in the highest, and first, radiator in the system.

Our problem is that it seems to be still happening. Over the summer while the heating was not on I could bleed the towel rail of air.

When we turned our heating on in October I pressured to 1.5 bar, as advised by our fitter. Air still collected in the towel rail but the pressure on the boiler remained at 1.5 bar. If I bleed then the pressure obviously goes down.

Because it seemed to be a small leak I pressured back to 1.5 bar on November 5th and avoiding bleeding. The top rail was cooler after a few days. A week later the second rail was getting cooler too. After 19 days, today, the third rail takes longer to warm up but eventually does get hot, the top two bars get slightly warm but I think by conduction or convection rather than water. The cold pressure today (day 19) was still 1.5 bar. After bleeding the cold pressure lost between 0.1 and 0.2 bar.

I tried lighting the "air" and it didn't burn. I tried catching it in a bag too to see if it is lighter than air but it didn't seem to be. Therefore, I don't think it is hydrogen.

The system has inhibitor in it.

I contacted the fitter and they said that if air is getting in then water is getting out and we must have a leak. They told us to go round all of the exposed pipework with coloured paper towels to see if I can find anything but I couldn't. Their response to me saying this was that it must be in the pipework but that it would be 'like looking for a needle in a haystack' to find. They recommended waiting for it to become more obvious.

Our piping is mostly within our first floor and it drops down to the radiators on the ground floor from the ceiling. I can only find one place where it goes through a wall.

I'm just not sure of what my next steps are to fix this. I've looked at getting hold of leak specialists to help but these aren't cheap. I could also contact my insurance but I'm not sure I really want to claim.

What should I be doing to fix the leak?
 
Are any of your heating pipes underfloor (buried in concrete)? Checked all radiators for wet spots. If the boiler is losing pressure is there water coming out of the pressure relief valve (pipe should exit the house very close to the boiler) and Do not use rad weld if its ever suggested as it blocks the DHW secondary plate exchanger.
 
Are any of your heating pipes underfloor (buried in concrete)?
No pipes are in the ground floor. The majority of the hidden pipes are within the upstairs floor. The pipes descend down to the radiators. One radiator has its descending pipes boxed in. At one point the pipes go directly through a wall that's about 10 inches. All others are between ceiling and floorboards as far as I can tell.

Checked all radiators for wet spots.
I went round with a coloured paper towel wiping all of the joints but found nothing.

If the boiler is losing pressure is there water coming out of the pressure relief valve (pipe should exit the house very close to the boiler)
I know where it is but can't easily get to it. It's halfway up my exterior wall and goes into a drain that is shared by the bathroom. The boiler isn't losing pressure until I bleed, although it is obviously losing water which is being replaced by a similar amount of air.
Do not use rad weld if its ever suggested as it blocks the DHW secondary plate exchanger.
What is radweld? Is that like leak dealer / Fernox F4? A leak detector company said it could help us because they thought our leak was very small but I get conflicting views about it.
 
I know it has been flushed but is the system water clean ?
Run the heating and take a sample if poss from bottom of a rad.

It sounds like corrosion.
 
I know it has been flushed but is the system water clean ?
Run the heating and take a sample if poss from bottom of a rad.

It sounds like corrosion.

I'm not sure I'd be able to do that. The water I see when bleeding is white and milky but the is from the top.
What would be the solution if it is that?
Shouldn't the inhibitor be preventing that even if the cleaning wasn't perfect?
I don't think the gas coming off was hydrogen because I tried to light it and tried to see if it is lighter than air. It seemed to not be hydrogen.
 
I'm not sure I'd be able to do that. The water I see when bleeding is white and milky but the is from the top.
What would be the solution if it is that?
Shouldn't the inhibitor be preventing that even if the cleaning wasn't perfect?
I don't think the gas coming off was hydrogen because I tried to light it and tried to see if it is lighter than air. It seemed to not be hydrogen.

It is not always Hydrogen that is released from a radiator.

You do need to avoid trying to ignite it.
It could be dangerous. ( If there is Oxygen present ).

The corrosion could be Galvanic/Electrolytic corrosion.

Inhibitor will prevent it but only in a clean system really.

You would be better to get your installer to check this problem to be honest. Especially as the boiler install is withing the warranty period.
 
It is not always Hydrogen that is released from a radiator.

You do need to avoid trying to ignite it.
It could be dangerous. ( If there is Oxygen present ).

The corrosion could be Galvanic/Electrolytic corrosion.

Inhibitor will prevent it but only in a clean system really.

You would be better to get your installer to check this problem to be honest. Especially as the boiler install is withing the warranty period.

He seems reluctant to come out. He said that if air is getting in then water must be getting out but it sounds like such a small amount that he would struggle to find it.
A leak detection company has also told me that it is too small a leak for them to find, if it is one.
 
Try feeling around each of the valves with your hands/fingers. sometimes a small leak will evaporate before you get chance to detect it. they do however leave a residue behind that will leave the valve feeling slightly rough or dusty.
 
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