Having Fun With Some DIY Plumbing

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depends how much air if theres a bit that should work and great on the baffles

need to make the cylinder as big as possible
 
its one of them the bigger it is and dia the better it will work and easier to make
 
Okay, I had a scratch around the workshop and the largest size pipe I have is 67mm OD in classI copper and I also have a couple of copper end caps which is handy. I'm trying to avoid purchasing pipe because it means I'd have to buy 6 meters which probably won't be cheap so I'm keen to give it a go with this off-cut I have.

The size of the water pipe going to the house is 22mm copper meaning the tube I have is approx 10x larger in area so, unless I'm missing something obvious, the velocity of the water passing through the separator will be 1/10th of what it is in the 22mm pipe. Hopefully this will be sufficient slowing of the water velocity, along with a couple of internal baffles, for the air to separate....

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Worth a go / try, only thing you will waste is your time if it doesn't so worth a punt
 
Made a start on it this afternoon but ran out of time.

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There were a couple of design changes. The internal baffle plates were a bit over complicated for the tools I have at home so I extended the inlet and outlet pipes just past halfway into the main body and cut them at an angle. I'm hoping this will achieve a similar effect to the baffles. Also I was struggling for fittings so I welded the pipes and the end cap which from a design angle should be fine although I realise my welding won't win any awards. I'll spend some time cleaning them up before I install it.
 
looks fine marv
 
Thanks Shaun, hopefully I'll get it finished this week if I can find time.
 
Lol, thanks for the comments. I used a copper welding rod, I'm too much of a cheapskate to use silver solder unless it's dissimilar metals where it's the only option.:D

The blank end cap that went on last I just used normal plumbing solder, that way I hedge my bets in case I need to remove it again (see photo in next post).
 
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I finished the assembly and installed it this morning. Here's the finished product (which I've been officially calling a prototype so I've got an excuse for the rough looking construction)....

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Have you tested it yet ?
 
I tested it at various flow rates and it works very well (I'
d hazard nearly 100% efficient) up to around 12-13 litres per minute. At flow rates up to that point it removes all the air and ejects literally a drip or two of water each time the solenoid operates.

Between 13 and 20 litres per minute flow it progressively ejects more and more water along with the air. At 20 litres per minute it ejects about a shot-glass worth of water each time it dumps the air.

Above 20 litres per minute there's air getting carried through and at 25 litres per minute there's about a cup full of water ejected each time it dumps air.

I think what's happening is two things, firstly above 20 litres per minute the water velocity through it is too high for the air bubbles in the water to completely float and separate hence some air getting carried through.

Secondly I think the internal turbulance at higher water velocities is causing froth or foam at the top instead of clean water/air separation so when the solenoid opens it's actually dumping froth which accounts for the increasing water coming out of the dump pipe each time as the flow rates go up.
 
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Sounds like it needs making bigger dia and length also some internal baffles

But it's a proof of concept
 
ShaunCorbs said:
Have you tested it yet ?
Click to expand...
Sorry, I wasn't trying to build anticipation, I only type with one finger so posts take time. :D

As it is, the only time the flow rates to the house get high enough to cause the separator problems is when the kitchen sink hot tap is opened full bore to fill the sink. At all other times including when people shower, flush toilets etc the separator works admirably.

We've got 5 bathrooms so there may be a 'perfect storm' type scenario if there's guests staying or if 2 or 3 people happen to shower or flush toilets simultaneously and the separator doesn't cope but TBH I'm not that worried, it will just serve to make everyone in the house mindful that we're over consuming.

At some stage in the distant future when I've got nothing better to do I may just reconstruct it using the same components and general design but a larger diameter pipe. I'd probably go with a 100mm pipe which would give more than double the volume and half the velocity of the 67mm pipe I used.
 
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