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How to drill the the BACK of tile ALREADY installed onto masonary wall

Discuss How to drill the the BACK of tile ALREADY installed onto masonary wall in the Plumbing Jobs | The Job-board area at PlumbersForums.net

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365drills

How To Drill The The Back Of Tile Already Installed Onto Masonary Wall Read more:


BACKGROUND:
Customer called up. He has two bathrooms tiled back to back.
He need to drill through one set of tiles into masonary then back out into the other bathrooms tiles.
How can he drill from the back of the tile without splitting or cracking the tiles of the second bathroom.
We initially told him to measure up with accuracy. Take a plug out of each tile in each bathroom then use a standard SDS to drill out the masonary.
He was not happy with this citing too much room for error. So we produced a custom drill for him to drill out the back of the tile.
He must drill out a disc or plug from the first tile and then start to drill through the masonary behind until he reaches the tiles of the other bathroom.
And then this he needs to swap to the drill we made for him to drill the back of the tile out.

This is how we made the drill bit for him.


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We took a standard masonary drill and cut the tip off
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Then ground it into a nub or stub.
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We created the cutting end from a 16mm diamond core bit but instead of a tapered end to fit a small drill we plan to weld it to the stub.
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Like this….. But instead of welding we are going to try liquid metal.
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Mix up the chemicals (It really STINKS – So ventilate well)
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Fix together and let set overnight.
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More grinding with the disc to reduce the chemical metal down to a neat finish.
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The diamond core tile drill is connected to the standard masonary drill shaft.
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A bit of polish and luster and the diamond core tile drill looks firmly bonded to the sacrifical masonary shaft.
 
Me and everyone else on this forum mate - you included!

Lets not get our knickers in a twist shall we . . . .

365 drills I apologise!

Kindly remove that offensive picture however as it does not show you or the forum in a good light . . .
 
I don't think it was an unreasonable post avatar, he's gone to the effort to fabricate a tool and has decided to show us the process! We had to do a similer thing but this way would have been so much easier! We had to take the tile off on the other side , we were drilling diagonal so there was no way to measure up.

lighten up :) i would have posted far worse!

if im in this situation then i know who im ringing up!
 
Me and everyone else on this forum mate - you included!

Lets not get our knickers in a twist shall we . . . .

365 drills I apologise!

Kindly remove that offensive picture however as it does not show you or the forum in a good light . . .
Not insulting me only YOU :)
 

Yikes indeed, I thought he was just joking about being offended? Oh well, he'll be back soon and we can get back to talking about drill bits.
 
Can't you lot just play nicely?!

I leave you alone for a while & this happens. I'm not angry, I'm just disappointed!

Back to the subject in hand, I still don't definitively know why the customer wanted this drill & why they wanted to drill the hole in this way? What's it all for? That's all I want to know........ please.
 
HA HA, I drilled out a 22mm hole to get a prv blow off out through a stone n rubble wall today, took a wee while, over 20 mins and when I finally broke through, I trotted downstairs to inspect the exterior result and it looks like Ive got some rendering to do next week! 1/2m2 of thick render popped off the wall, must remember to to bring my cores in the van next time:(
 
HA HA, I drilled out a 22mm hole to get a prv blow off out through a stone n rubble wall today, took a wee while, over 20 mins and when I finally broke through, I trotted downstairs to inspect the exterior result and it looks like Ive got some rendering to do next week! 1/2m2 of thick render popped off the wall, must remember to to bring my cores in the van next time:(
That's a bummer :(
 
yep, nice new cores are so much better than a 1m masonary drill, tkaes just as long in stone though. Still the old bird makes great coffee and a lovely sponge so not all bad.
 
One reason I didnt take them, but mine are a bit old now. Other option on stone are the tct cores on hammer, but my teeth rattle too much with them, and the holes can get very big quickly!
 
Well we just had the customer feedback and he said it "Did a beautiful job..."

He explained "We already had one of your bathroom fitters kits here on the job with a 16mm 30mm and 40mm drill. So We used your 30mm to take a slug out of the first tile and expose the masonary brick behind (breeze block). We DIDNT use a 16mm masonary bit. In fact we used a 19mm masonary drill bit to bore out the hole all the way through the blockwork until the tip touched the tile in the other room.

We cleared out the 19mm hole so we could see the tile. We inserted that 16mm diamond core that you supplied above and sluced water down the gap. The 16mm bar rested on the masonary (didnt kick up or move) and we slowly bored out through the back of the tile squirting water down the hole as we went.

The hole formed very quickly even though this is one of the hardest porcelain tiles I have come across. And when the diamond core popped out of the other side (the front of the tile) there was a perfect hole. No blow out. No chips. Nothing shattered.

Really pleased with the results and we want to now order a full selection of other sizes from the PORSADRILL range.

So I think we have a happy customer.
I think he has gone to the effort of drilling up to the tile from behind ,why not live the drill bit into the hole and with a metal detector point exactly
where the drill bit is and drill the tile normally easy .
 
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